DEVELOPMENT OF AN ADJUSTABLE HOPPER FOR HAMMER MILL

Authors
  • Olutomilola E. O.

    Federal University of Technology, Akure, Ondo State, Nigeria

  • Otokola T. O.

  • Ajayi V. A.

    Federal University of Technology, Akure, Ondo State, Nigeria

Keywords:
Adjustable hopper, development, flowrate control, hammer mill, simulation
Abstract

This paper presents the design, fabrication, and preliminary testing of an adjustable hopper. The design process involved sketching and modeling of the hopper using Solidworks computer-aided design (CAD) application software. The hopper design allows for the adjustment of the hopper’s angle of repose, allowing for greater control over the flow rate of materials being milled. Stainless steel was selected for the hopper’s fabrication because it was the material used for fabricating the hammer mill and is a food-grade material. A finite element analysis (FEA) was conducted to evaluate the hopper's structural integrity and durability. Prior to fabrication, the FEA results indicated that the hopper design was suitable for fabrication. A preliminary test was conducted on the hopper after fabrication, and it was discovered that making the hopper’s angle of repose adjustable allows the operator to control the flow rate of materials being introduced into the milling chamber. This will help improve the overall efficiency of the hammer mill. More testing and monitoring are recommended to validate the hopper’s long-term performance and economic benefits.

Author Biographies
  1. Olutomilola E. O., Federal University of Technology, Akure, Ondo State, Nigeria

    Industrial and Production Engineering Department, Federal University of Technology, Akure, Ondo State, Nigeria

  2. Otokola T. O.

    Adeyeri, M. K. (2016). Proposition of Agent-based Preventive Maintenance Algorithm for Hammer mill         Machine Upkeep. FUTA Journal of Engineering and Engineering Technology, 10(1): 1-6.

    Bucham, J. O., Muktar, M. and Hassan, M. D. (2022). Design, fabrication and testing of a direct drive electric powered hammer mill machine. FUOYE Journal of Engineering and Technology, 7(2): 200-204.

    Ezurike, B. O., Osazuwa, O. J., Okoronkwo, C. A. and Okoji, K. I. (2018). Design, construction and performance evaluation of a flat screen hammer mill machine. African Journal of Science, Technology, Innovation and Development, 10(6): 683-690.

    Lobato, J. C. M., Mascarenhas, F. P., Mesquita, A. L. A. and Mesquita, A. L. A. (2016). Conical hopper design for mass flow – case of red mud. HOLOS, 32(2): 120-131.

    Mugabi, R., Byaruhanga, Y. B., Eskridge, K. M. and Weller, C. L. (2019). Performance evaluation of a hammer mill during grinding of maize grains. Agricultural Engineering International: CIGR Journal, 21(2): 170-179.

    Olutomilola, E. O. (2019). Development of a process plant for plantain flour production. A PhD Thesis in Mechanical Engineering Department, School of Engineering and Engineering Technology, Federal University of Technology, Akure, Ondo State, Nigeria.

    Olutomilola, E. O., Ayodeji, S. P., Adeyeri, M. K. and Fagbemi, T. N. (2021). Development and performance evaluation of a pulverizer for plantain flour process plant. Production Engineering Archives, 27(3): 223-231.

    Oyelami, A. and Oluwole, A. (2023). Incorporating grain detection and speed control mechanisms in hammer mill operations.  Nigerian Journal of Technology, 42(2): 222-229.

    Probst, K. V., Ambrose, R. P. K., Pinto, R. L., Bali, R., Krishnakumar, P. and Ileleji K. E. (2013). The effect of moisture content on the grinding performance of corn and corncobs by hammer milling. American Society of Agricultural and Biological Engineers, 56(3): 1025-1033.

    Roberts, A. W. (2010). Review of mass-flow hopper design with respect to stress fields and surcharge loads. Particuology, 8: 591-594.

    Sanusi, M. S., Sunmonu, M. O., Odewole, M. M., Obajemihi, O. I., Adepoju, A. L. and Olaleye, S. A. (2022). Designing of a gasoline food-grade magnetic hammer mill. Agricultural Engineering International: CIGR Journal, 24(4): 195-208.

     

     

  3. Ajayi V. A., Federal University of Technology, Akure, Ondo State, Nigeria

    Industrial and Production Engineering Department

References

Adeyeri, M. K. (2016). Proposition of Agent-based Preventive Maintenance Algorithm for Hammer mill Machine Upkeep. FUTA Journal of Engineering and Engineering Technology, 10(1): 1-6.

Bucham, J. O., Muktar, M. and Hassan, M. D. (2022). Design, fabrication and testing of a direct drive electric powered hammer mill machine. FUOYE Journal of Engineering and Technology, 7(2): 200-204.

Ezurike, B. O., Osazuwa, O. J., Okoronkwo, C. A. and Okoji, K. I. (2018). Design, construction and performance evaluation of a flat screen hammer mill machine. African Journal of Science, Technology, Innovation and Development, 10(6): 683-690.

Lobato, J. C. M., Mascarenhas, F. P., Mesquita, A. L. A. and Mesquita, A. L. A. (2016). Conical hopper design for mass flow – case of red mud. HOLOS, 32(2): 120-131.

Mugabi, R., Byaruhanga, Y. B., Eskridge, K. M. and Weller, C. L. (2019). Performance evaluation of a hammer mill during grinding of maize grains. Agricultural Engineering International: CIGR Journal, 21(2): 170-179.

Olutomilola, E. O. (2019). Development of a process plant for plantain flour production. A PhD Thesis in Mechanical Engineering Department, School of Engineering and Engineering Technology, Federal University of Technology, Akure, Ondo State, Nigeria.

Olutomilola, E. O., Ayodeji, S. P., Adeyeri, M. K. and Fagbemi, T. N. (2021). Development and performance evaluation of a pulverizer for plantain flour process plant. Production Engineering Archives, 27(3): 223-231.

Oyelami, A. and Oluwole, A. (2023). Incorporating grain detection and speed control mechanisms in hammer mill operations. Nigerian Journal of Technology, 42(2): 222-229.

Probst, K. V., Ambrose, R. P. K., Pinto, R. L., Bali, R., Krishnakumar, P. and Ileleji K. E. (2013). The effect of moisture content on the grinding performance of corn and corncobs by hammer milling. American Society of Agricultural and Biological Engineers, 56(3): 1025-1033.

Roberts, A. W. (2010). Review of mass-flow hopper design with respect to stress fields and surcharge loads. Particuology, 8: 591-594.

Sanusi, M. S., Sunmonu, M. O., Odewole, M. M., Obajemihi, O. I., Adepoju, A. L. and Olaleye, S. A. (2022). Designing of a gasoline food-grade magnetic hammer mill. Agricultural Engineering International: CIGR Journal, 24(4): 195-208.

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2024-05-20
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How to Cite

DEVELOPMENT OF AN ADJUSTABLE HOPPER FOR HAMMER MILL . (2024). FUTA JOURNAL OF ENGINEERING AND ENGINEERING TECHNOLOGY, 18(1), 56-62. https://doi.org/10.51459/futajeet.2024.18.1.517

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